Then how was such a beautiful national sword forged in such a backward era at that time? First, the system. In our current words, it feels more like making a template: first, make a model of the sword out of clay and carve patterns in it. This is a crucial first step and the basis for the following steps. Whether the sword can be symmetrical or not and whether it can meet the requirements of the demanders mainly depends on this step.
Second, seasoning. As we all know, bronze is an alloy, which has no direct form in nature. It must be smelted and synthesized with specific metals (such as tin and lead), and the proportion of various metals naturally becomes the most difficult part. The technology at that time naturally added a lot of difficulty to this step. Through years of experience, swordsmen generally believe that it is not easy to reach 10% tin content, while Wang Yuejian and Wang Wujian have tin content close to 20%, which shows that their casting is very difficult! Third, smelting. After all the materials are prepared, the next step is the most critical melting: the raw materials are put into a crucible for quenching, and the main purpose is to remove impurities, such as various hydrides and sulfides existing in the raw materials. But this step is very important, which directly determines the quality of the finished product. According to an experienced foundry worker, this step can be divided into three steps: first, it will be black gas produced by charcoal combustion, then it will be a mixture of cyan and white due to the melting of copper, but mixed with impurities, and finally it will be cyan due to the complete melting of copper. This is also the origin of the word integrity. Fourth, casting. This step may be the simplest step, just pour the qualified bronze liquid into the original template and wait for it to slowly cool and solidify. 5. It is being processed. This is the last step and probably the most complicated one. What is cast on it is only a rough semi-finished product, so it needs a series of reprocessing. First, polish the surface of the sword to make it smoother; Then decoration, using tools to carve various patterns on the surface, and then using precious jade and other decorations; As the saying goes, a good horse with a good saddle and a good sword naturally need a scabbard to set off, so it is also a technical job to scabbard the sword. Finally, sharpen your knife, otherwise it is basically scrap iron, and it is useless to do the previous process no matter how well.
As far as blades are concerned, they can be subdivided. The sword maker thinks that white is hard, yellow is tough, and yellow and white swords are good swords, both tough and hard. Now it's called compound sword. Moreover, at that time, due to the extensive use of swords and the increasing development of technology, the casting quantity of composite swords was very large.
Although the composite sword is of high quality, the process is relatively complicated because of the different alloy degrees of its ridge and blade. Because the blade is mostly used for fighting, it has high tin content, strong hardness and is particularly sharp. In contrast, the sword ridge is relatively tough. Because of this, the composite sword needs to be cast twice. First it flows out of the groove on the ridge of the sword, and then the blade is embedded in it, thus creating a complete composite sword. This kind of sword is neither too hard nor too soft. This sword was made with different alloy distribution ratios, which all reflected the superb skills of ancient swordsmen. There are so many complicated steps and superb skills hidden behind a seemingly lightsaber. Besides admiring the wisdom and hard work of the ancients, what else can we use to express our inner feelings at this time?