Widely used in biological laboratory, electromechanical industry, jewelry, medical dentistry, optics and other fields, it can realize cleaning, refining, emulsification, accelerated dissolution, crushing, dispersion and other functions.
Main applications
1. In the field of spray treatment solution:
In this field, ultrasonic cleaning machines mainly clean external accessories, including not only oil stains, mechanical debris, abrasives, floating dust, polishing wax, etc. It also includes carbon removal, scale removal, polishing paste, oil removal and rust removal, ion plating cleaning, phosphating process treatment, surface activation treatment of metal workpieces, etc. Stainless steel polished products, stainless steel knives, kitchenware, knives, locks, lighting, hand ornaments, etc. are all pretreated before spraying and cleaned before electroplating.
2. In the machinery industry:
In this field, ultrasonic cleaning machines are mainly engaged in cleaning cutting oil, abrasive particles, iron filings, floating dust, fingerprints and so on. Including the removal of rust-proof grease, the cleaning of measuring tools and the degreasing and rust removal of mechanical parts; Cleaning, degreasing, derusting and phosphating of engine, engine parts, gearbox, shock absorber, bearing bush, oil nozzle, cylinder block, valve body, carburetor, automobile parts and chassis before painting; Filter device, piston fittings, etc. Especially in the railway industry, it is especially suitable for degreasing and decontamination of air conditioners in train carriages, rust prevention, rust removal and oil removal of various parts of train heads.
3. In the pharmaceutical industry:
Ultrasonic cleaning technology has been widely used by many pharmaceutical companies, especially for cleaning oral liquid bottles, penicillin bottles, ampoules and large infusion bottles, as well as cleaning butyl rubber plugs and natural rubber plugs, which has been favored by most customers.
4. In the field of micropowder industry:
In the field of micropowder industry, if customers want to obtain particles of different sizes, they need to put the crushed materials into a ball mill and then screen them with materials of different specifications. However, if the screen is used for a long time, it will block the screen holes (such as diamond screen), and it will damage the screen by using other methods, so it is difficult to achieve the expected actual effect. On the contrary, the above problems can be properly avoided by using ultrasonic cleaning machine, and the object will not be damaged during cleaning.
5, ultrasonic cleaning metal:
After the metal rod is extruded into silk, the silk is often accompanied by a layer of carbonized film and oil, so it is difficult to remove stains by pickling or other cleaning methods. Ultrasonic wire washing machine is a continuous and efficient cleaning machine tailored to the actual production needs. The rough washing part consists of cleaning liquid storage tank, frequency converter, circulating water pump, filtering device and various pipeline systems. After ultrasonic rough washing and fine washing, the wire is dried and then the whole cleaning process is carried out.
6. In the field of phosphating process:
There is no doubt that the pretreatment process of product spraying is very important. The traditional process usually uses acid to treat the workpiece, which is mainly caused by environmental pollution and poor working environment. The workpiece may be corroded after spraying, which will destroy the appearance of the coating and seriously endanger the appearance and internal quality of the product. The use of ultrasonic cleaning technology can not only make the stains between the surface of the object and the gap fall off quickly, but also make the spray layer of the spray-painted part firm and will not rust back.
7. Service industry applications.
In the daily production process, you can use ultrasonic to clean glasses and jewelry, which is faster and harmless. Large hotels and restaurants are used to clean tableware, which not only has obvious cleaning effect, but also eliminates bacteria.
Normal operation
When the ultrasonic wave propagates in the liquid, the liquid and the tank can vibrate together at the frequency of the ultrasonic wave to achieve the cleaning effect. In this process, when the liquid and the tank vibrate, they will have their own natural frequency, which is called audio frequency. In recent years, with the rapid development of cleaning industry, more and more industries and enterprises have applied ultrasonic cleaning machines.
Compared with general cleaning methods, ultrasonic cleaning machine has the characteristics of obvious cleaning effect and convenient operation, so it is also highly praised by customers. A good product must be operated correctly to get twice the result with half the effort. I have compiled a list of operation steps of ultrasonic cleaning machine for everyone, and users who need it can refer to it.
First, refer to the installation instructions of the ultrasonic cleaning machine, connect the temperature control sensor signal line, ultrasonic drive line, heater control line and other lines between the electric control cabinet of the cleaning machine and the host machine, connect the 380VAC power supply, and install the water inlet pipe, drain pipe and overflow discharge pipe of the cleaning machine to ensure the normal operation of the machine.
Then, the user needs to add an appropriate amount of clean water to the cleaning pool. Generally speaking, the liquid level shall be subject to the immersion degree of the parts to be cleaned, and shall not exceed three quarters of the cleaning pool. After starting the electric heating switch, aim the white scale line on the water temperature adjustment switch at a moderate temperature (it should be about 60℃). It should be noted that when the cleaning machine is in use, the maximum temperature of the cleaning agent shall not exceed 70℃.
When the water temperature rises to about 40℃, add the designated detergent (usually about 5kg at a time) into the cleaning pool, and gradually stir the clean water to fully dissolve the two, and then start the cleaning journey.
In addition, ultrasonic can be used for precise cleaning, but its ability to deal with dirt in mud is poor. Therefore, when preparing for treatment, we should try to use bamboo knives to clean the stains on the surface of the parts (such as some dust on the outer surface of the dust cover and many thick and easy-to-remove oil stains on the parts where the curve of the cylinder body changes), so as to prolong the service life of the cleaning solution.
Specifically, it is necessary to scientifically select an effective cleaning method according to the shape, overall size, stain composition, degree of dirt, material of parts, surface machining accuracy, batch size, etc. The correct cleaning method can not only ensure the cleaning quality and relatively high cleaning efficiency, but also reduce the cleaning cost and fundamentally solve the problem.
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