I. Breakthrough in the technical level of oil drilling and production equipment
In recent years, many enterprises in China have made breakthroughs in product technology. Achievements have been made in the development of a batch of petroleum equipment listed in the national major technical equipment innovation projects: ZJ70DB drilling rig developed by Baoji Petroleum Machinery Factory has entered the ranks of international advanced drilling rigs by adopting many new technologies such as full digital control AC frequency conversion; The ZJ40DBS drilling rig developed by Honghua Company fills the gap in China and reaches the international advanced level. The complete fracturing equipment developed by Jianghan No.4 Petroleum Machinery Factory in 2000 passed the appraisal, which filled the domestic blank and reached the international advanced level. In addition, YZ08 and YZ08A DC motors for oil drilling developed by Shanxi Yongji Electric Machine Factory were awarded the national key new product certificate by the Ministry of Science and Technology. Jiangzuan Company actively carried out technical innovation, cooperated with domestic universities, scientific research institutions and international technical cooperation, and obtained 2 1 national patents such as "single cone bit". The company currently owns 56 national patents and 5 patents from the United States and Iran. Greatly improved the core competitiveness. Rong Sheng Machinery Manufacturing Co., Ltd. has successfully developed F35- 105 BOP, which meets the technical requirements of well control in deep and ultra-deep wells, fills the gap in China and reaches the advanced level of similar products abroad. So far, after years of efforts, China has been able to achieve all-round coverage of balance of payments production. The company successfully developed a high-pressure water injection well with pressure operation device, which effectively solved the major technical problems of high-pressure water injection well with pressure operation in the middle and late stage of oilfield development; The BSJ5080TSJ60 oilfield special well test vehicle successfully developed by Baoji Machinery Factory Branch has the characteristics of small volume, multiple functions and strong adaptability. A new generation of energy-saving pumping unit developed by No.1 Machinery Factory of North China Oilfield has obtained patents from China, Indonesia and Canada. Shengdao Petroleum Machinery Factory successfully launched three kinds of oil pumps: hydraulic feedback thickening pump, long plunger sand control pump and high-efficiency cyclone pump. ZXCY series linear motor pumping units developed by Daka Thermal Energy Technology Development Company in North China Oilfield have passed the product appraisal in Hebei Province. This machine has reached the international advanced level, and its weight and floor space are only 50% of that of the conventional pumping unit, so the energy-saving effect is very good. In terms of offshore oil, Shengli Oilfield has built the main structures of Zhaodong No.1, the largest tonnage offshore oil drilling platform in China, and Zhaodong No.2, the production platform. The bearing capacity of steel structure in Shengli Oilfield has reached the international level. The jack-up derrick drilling module in Nanhai Oilfield contracted by Shi Lan National Oil Well Company, weighing 1.700 tons, was completed on land on March 23rd. The drilling module is used in Panyu 4-2 and 5- 1 projects in Nanhai Oilfield, 20 kilometers south of Hong Kong. The derrick can be hoisted in sections by guide rollers installed at the lower end of the derrick, without heavy lifting equipment, which has great advantages in offshore equipment installation.
In recent years, four projects undertaken by China Petroleum Pipeline Bureau, such as "Domestic Development of Large Diameter Elbows and Equipment", "Technical Conditions of Induction Heating Elbows for West-East Gas Pipeline Project", "Research on Manufacturing Technology of Induction Heating Large Diameter Elbows" and "Research on Induction Heating Technology of X70 Steel Grade Diameter1KLOC-0/6 Elbows", have passed the appraisal of China Petroleum. Shengli Oilfield has successfully developed the first full-automatic drilling rig for large-diameter pipelines in China, which can meet the construction operations such as pressure tapping, interface and connection of pipelines and containers. The Pipeline Bureau of China Petroleum and Natural Gas Group Corporation implemented the 125 scientific and technological key project for the West-East Gas Transmission Project, in which the technical performance of PAW-2000 pipeline all-position automatic welding machine, PFM3640 pipeline groove forming machine and PPC3640 pipeline pneumatic internal butt joint device reached or exceeded the level of similar foreign products. Generally speaking, the technical level of oil drilling and production equipment in China has reached a certain level.
Two. Great achievements have been made in scientific research and new products of chemical equipment.
After years of development, great achievements have been made in scientific research and new products of chemical equipment in China. The successful trial operation of the 3.5 million tons/year heavy oil catalytic cracking unit designed and manufactured by China in Dalian Petrochemical Company indicates that China has a complete set of catalytic cracking technologies with independent intellectual property rights and has the engineering design, manufacturing and construction strength of world-class large-scale catalytic cracking units. The 1,000-ton hydrogenation reactor designed and manufactured by China Petrochemical Engineering Construction Company, Zhong Yi Petrochemical Company and Qilu Petrochemical Company passed the technical appraisal of China Petrochemical Company, marking that China entered the ranks of large-scale hydrogenation reactor design and manufacture. The 65438+ 10,000 tons/year large-scale ethylene cracking furnace jointly developed by China Petrochemical Company and Rhuems Company has been used in various ethylene plants of China Petrochemical Company. In order to meet the needs of building a million-ton large-scale ethylene plant, a large-scale ethylene cracking furnace with a single furnace production capacity of 1.5 ~ 1.8 million tons/year is being developed. The ethylene cold box designed and manufactured by Hangzhou Oxygen Machine Factory runs normally in the 710000t/a ethylene plant in Yanhua, realizing the localization of large-scale ethylene cold box and reaching the international advanced level. The cracking gas compressor of Shanghai Petrochemical's 700,000-ton/a ethylene plant manufactured by Shenyang Blower Factory was put into operation on April 12, 2002, reaching the level of foreign units. The 65438+ 10000 m3 natural gas spherical tank, a major national innovation project of technology and equipment localization undertaken by Hefei General Machinery Research Institute, has been successfully developed. Filled the domestic gap. The 65438+250000 m3 crude oil storage tank designed by Maoming Petrochemical Design Institute and constructed by Maoming Petrochemical Construction Company was built in Maoming, which is the largest crude oil storage tank in China at present. Nanhua Machinery has successfully manufactured the largest key equipment in China, such as 450,000 tons of synthetic ammonia and 800,000 tons of urea-carbon dioxide absorption tower. The spiral baffle heat exchanger designed and manufactured by Fushun Machinery Refining and Chemical Equipment Co., Ltd. has passed the expert appraisal and reached the domestic advanced level. The machinery factory of Liaoyang Petrochemical Fiber Company has successfully developed a heavy-duty pressure centrifuge for polyester plant, reaching the level of similar products abroad.
Third, the quality of products has been continuously improved.
Domestic enterprises are striving to improve the technical level of their products, and at the same time, they are constantly improving the quality of their products. For example, in order to ensure the quality of its patented special-shaped beam pumping unit and meet the needs of mass export to the United States, North China Petroleum No.1 Factory broke the routine, and the supporting products were changed from bidding by several manufacturers in the United Nations who obtained international API qualifications to joint research, giving full play to joint advantages and making domestic brands famous; The DC motor for oil drilling produced by Shanxi Yongji Electric Machine Factory was awarded the title of "National Customer Satisfaction Product" by china association for quality and the National User Committee.
In the market competition, some professional factories with good product quality, popularity by users and rising market share have been formed. For example, the BOP products of Rong Sheng Machinery Manufacturing Co., Ltd. account for 80% of the domestic market and rank among the four largest BOP manufacturers in the world; Jiangsu Funing Hongda Petrochemical Machinery Manufacturing Co., Ltd. is a small local factory. The company introduced QS series detachable bridge plug, KYLM series hydraulic anchor, DS90-Y24 1 combined reservoir protection packer and Y34 1 series soft slip packer, which greatly improved the success rate of oil production and reduced the production cost of the oilfield, and were welcomed by oilfield users. Shanxi Yongji Motor Factory has produced more than 30 kinds of DC and AC series oil drilling motors, and 98% of the motors used in domestic oil drilling rigs come from this factory.
Fourth, attach importance to international common standards and informatization.
Beijing Petroleum Machinery Factory has obtained the right to use the logo of API 16D (API 16D is the control system specification of API gravity drilling control equipment). Beijing Petroleum Machinery Factory is the first manufacturer in China and the ninth manufacturer in the world with the right to use the API 16D logo.
After nearly 15 years' efforts, the National Technical Committee for Standardization of Oil Drilling and Production Equipment and Tools has formed a standard system for onshore and offshore oil exploration, drilling and production equipment and materials. Among the current effective national standards, 27 are equivalent to adopting international standards and advanced foreign standards. At present, there are 196 petroleum equipment manufacturing enterprises that have passed API certification in China. Baoji Petroleum Machinery Factory has obtained 55 API certifications in 8 categories, and it is the petroleum equipment manufacturing enterprise with the most API certifications in China. It has laid a solid foundation for China petroleum machinery and equipment to enter the international market.
In order to achieve the goal of a world-class manufacturer, Jiangzuan has always placed information construction in a very important position. The successful development and application of the information system of Jiangzuan Co., Ltd. has greatly improved the ability of survival and development in the global integrated market competition. In 2002, it became a key demonstration enterprise of manufacturing information engineering in Hubei Province.
Verb (abbreviation of verb) has made great progress in enterprise restructuring.
Shanghai Shen Kai Science and Technology Engineering Co., Ltd. successfully acquired Shanghai No.1 Petroleum Machinery Factory, Shanghai No.2 Petroleum Machinery Factory, Shanghai Petroleum Instrument Factory and Shanghai Petrochemical Machinery and Equipment Research Institute. Shanghai Shenkai Shihua Equipment Co., Ltd. was jointly established by Shanghai Shen Kai Science and Technology Engineering Co., Ltd., Shanghai Electric Group Corporation and individuals. Baoji Petroleum Machinery Factory established a standardized corporate governance structure in accordance with the modern enterprise system, and was successfully restructured into Baoji Petroleum Machinery Co., Ltd.; Start the technical transformation project of drilling rig production line with a cost of 70 million yuan. Fushun machinery factory, which has a history of 50 years and produces oil refining and chemical equipment, has stumbled and struggled in the fierce market competition like some large and medium-sized state-owned enterprises. In recent years, despite several efforts, the losses have been increasing. With the support and recognition of employees, under the coordination and guidance of the steering group of the municipal party Committee and the municipal government, the state-owned private strategy is adopted to smoothly realize the enterprise transformation; More than 85% of the products of the former North China Second Petroleum Machinery Factory are outside the North China Petroleum Administration Bureau, and due to the system constraints, the operation is in trouble. In 2002, we successfully completed the overall restructuring and newly established Hebei Huabei Petroleum Rong Sheng Machinery Manufacturing Co., Ltd.
Six, oil drilling and production equipment into overseas and achieved results.
Jiangzuan Co., Ltd. is one of the three largest oil drills in the world, and the oil drills are exported to the United States, Canada and other 19 countries and regions. Honghua Company delivered five ZJ70D drilling rigs in Central Asia, and received a new order from Central Asian countries 10 ZJ50DBS electric drilling rigs. Nanyang Petroleum Machinery Factory has successively set up 7 3,000m truck-mounted rigs in Mexico to cooperate with users such as Great Wall Drilling Company and Dagang Oilfield, and the performance of the rigs has left a good impression on users. In 2002, 750 HP electric trailer rig won the bid in Mexico; China Petroleum Technology Development Company exports complete sets of drilling rigs and their peripheral equipment to Turkmenistan; The special vehicles for oil drilling and production of Zhongyuan Oilfield Special Vehicle Repair and Repair General Factory are exported to Turkmenistan, Georgia and Kazakhstan; A batch of cementing tools and oil pumps developed by Mining and Research Institute of Xinjiang Petroleum Bureau are exported to Kazakhstan; Sichuan Perforating Equipment Co., Ltd. exports perforating equipment to Kazakhstan in batches.