Process engineers can be mainly divided into manufacturing process engineers and mechanical process engineers. In the factory, manufacturing process engineers are the main positions, and they also eat technical meals.
What does a process engineer do in the factory?
The main tasks of the process engineer are as follows: 1. Responsible for preparing the process documents of products and formulating the process quota of material consumption; Second, design process equipment and be responsible for the verification and improvement of process tools according to process requirements; Third, guide and urge the first-line production in the workshop to solve technical problems in production in time; Four, responsible for the batch trial production process design of new products, improve the trial production report and related process data, and participate in the identification of new products; Five, to carry out technical research and technical improvement, improve the technical level.
How much does it cost to be a process engineer in a factory for a month?
In this respect, we cannot generalize. The monthly income can be over 10 thousand, and the low income can be several thousand yuan. Take the second-tier city where I live as an example. The monthly salary of a process engineer with about five years' working experience is about 6K- 10K, and a process engineer with strong comprehensive technical ability can get nearly 20,000 yuan. In my opinion, it is a good technical post.
What is the process engineer in everyone's mind? Do you want to be a process engineer? Welcome to communicate!
Improve the technological process of equipment, increase the productivity of products, reduce the defective rate of products, analyze the causes of product defects caused by equipment failures in production and operation, avoid the next occurrence of defects, and cooperate with the development department to develop new products.
Very important positions in the company, experienced process engineers are also difficult to be replaced.
As for wages, it depends on each industry. I have seen that the salary of process engineers in semiconductor packaging and testing enterprises is more than 65,438+00,000. At that time 10 years ago, the old man in the steel plant was familiar with the steel production process, with an annual salary of 200 thousand to 300 thousand, because the graduate students recruited by the steel plant did not have accurate experimental research data.
The process engineer can be understood as the technical support of the production line and the technical mentor of the production personnel. For example, writing SOP, analyzing and assisting in handling various exceptions, and so on.
Salary depends on industry and region. However, compared with other engineers in the same company, such as quality engineers, IE engineers and purchasing engineers, the salary is generally not at a disadvantage.
Adjusting parameters, writing work instructions, arranging production lines, doing some maintenance occasionally, and sometimes installing some software on the machine and following a trial production project are actually muddling along.
Take a factory where I used to work as an example.
The main job of a process engineer is to undertake various projects. The factory where I used to work was a processing factory, processing and producing mobile phones for Huawei and Xiaomi. What process engineers need to do every day is to understand product drawings, design production molds, formulate SOP operation methods, and work out specific production processes with the factory director, section chief and production section chief.
In the preparation for undertaking the project: prepare product drawings-design or find suppliers to prepare molds and production equipment-find technicians to debug equipment-start testing with products-change molds or machines-proofing test OK- mass production.
The second question: How much is the monthly salary of a process engineer?
This is also divided into situations, projects that have been carried out and projects that have not been carried out.
The months of undertaking the project range from 20,000 to 50,000, and the months of not undertaking the project range from 6,000 to15,000.
I have worked in a Japanese factory for 2 years before, and the department is called engineering department! Responsible for the development and trial production of new products, according to the technical drawings provided by foreign countries, making operating standards, that is, operating instructions, making engineering flow charts, popular points are the production steps of each step of a product! There are related fixtures, that is, molds, as needed, as well as the calculation of working hours and the transformation of assembly lines, in order to improve production efficiency!
If it only refers to the process engineer, it probably includes the above related contents, depending on which one you are in charge of! Most of them are just tinkering on the production line, so that workers can produce more qualified products in the least time with the most comfortable actions and the most time-saving steps!
At that time, wages in Japanese factories were based on academic qualifications. The undergraduate course is a few hundred higher, and the subsidy is a little more. They mainly increase their income by working overtime. Japanese factories had a promotion opportunity every two years, and the overall income was below average!
The above is my personal experience of working in a Japanese factory for 2 years.
First of all, it depends on which industry you are a process engineer.
Take Suzhou, Jiangsu as an example, the salary of process engineers in the garment industry is not high, about 4000-5000. Because he is not paid by piece, he is relatively relaxed.
Mould industry. Process engineers in this industry need rich experience and strong professional knowledge. The salary is around 7000-8000.
Machining, die casting and stamping industries need certain skills and experience, and the starting salary of process engineers is 6000 yuan.
Injection molding industry. The innovation in this industry is similar to that in the machining industry.
Electronic industry. This refers to factories in Taiwan Province Province, such as Foxconn, Compal, Wistron and Quanta. , about 6000-7000. If European and American enterprises add 1000 or so.
Semiconductor industry. This industry has high profits and requires good technology, generally at 10 thousand or even higher.
In a semiconductor company that makes semiconductor chips, this position is generally in the department of chemistry or physics, mainly not to improve the parameters of semiconductor equipment, with high output and a salary of 2.3 million US dollars.
The process engineer is equivalent to the brain of a manufacturing enterprise and is an important staff member of the enterprise boss. Configuration of tooling and equipment, logistics process of raw materials, overall layout, staffing, power consumption, etc. Process engineers should design, arrange and provide information, including future technical transformation and the adoption of new equipment and new technology to improve production efficiency and reduce product costs. Therefore, process engineers should not only guide production in peacetime. It is also necessary to grasp the scientific and technological information of similar products in time, absorb and transform the original production technology, and make enterprises invincible in the market competition. As for the treatment, it is inseparable from the product category, enterprise benefit and personal contribution, and its treatment should be the upper-middle level of the enterprise.
First of all, let's clarify the concept of production technology:
Production technology refers to the work, method and technology that production workers use production tools and equipment to process or treat various raw materials, materials and semi-finished products, and finally make them into finished products.
The treatment of process engineers, digression, any industry is income and ability go hand in hand:
The duty of the process engineer is to ensure that the process technology is advanced, economical and reasonable.
Because the factors such as equipment capacity, precision and worker proficiency vary greatly in different factories, different factories may make different processes for the same product; Even the same factory may make different processes at different times.
Careful work, probably these aspects.
1, make process plan according to the company's production operation and production operation plan, and supervise and guide the implementation of production process plan;
2. Work with product R&D department to research and design the process plan of new products, and be responsible for tracking the implementation and benefits of the process plan;
3. Collect, summarize and feedback the problems in the process execution of each workshop, put forward corresponding solutions, and implement them after approval.
4. Provide guidance and training for workshop managers and operators on process flow;
5. Cooperate with the work of other departments and other work temporarily arranged by superiors;
6. Analysis and treatment of production maintenance and on-site quality problems;
7. Trial production of new products;
8. Track the material loss in the production process, formulate the loss standard, and reduce the process loss of key materials;
9. Direct product technical interface and communication with development engineers;
10, complete the task assigned by the leader temporarily.