Start date: September 2007 10

Completion time: June 2008, 65438+1October 1 1.

Introduction of internship unit:

Company name: Tianjin Nipio Clothing Co., Ltd.

(tianjin polytechnic university Internship Training Base)

Address: No.8 Dongjiu Road, Zhongxin Avenue, Airport Logistics Processing Zone, Dongli District, Tianjin

Nature of enterprise: joint venture

Main business: self-management and agent of import and export of all kinds of clothing and technology.

Tianjin Nipio Garment Co., Ltd. was established in 2004, based on the old factories such as Tianjin No.4 Garment Factory and No.5 Garment Factory, and has more than 50 years of garment manufacturing experience. It is a large state-owned enterprise with thousands of people. It is a joint stock limited company with state-owned shares as the main body and social legal persons and natural persons as shareholders approved by the relevant departments of Tianjin, with a registered capital of 60 million yuan, a factory building of more than 60,000 square meters, more than 5,000 workers, ERP system management and advanced production equipment. The company has been rated as one of the top 500 export enterprises in China and one of the top 50 export enterprises in Tianjin for many years. It has five chain stores, including fashion, women's wear, leisure, trousers and sports.

Mainly engaged in garment export processing business, mainly engaged in the production, sales, import and export of all kinds of garments, apparel products and finished textiles. Business varieties include more than 70 kinds of clothes made of various high-quality cotton fabrics, cotton polyester, woolen cloth, chemical fiber, blended fabrics, silk, fur and other fabrics, as well as bedding, tourism supplies, sundries and so on. The market covers the United States, Canada, Australia, Japan, South Korea, South America and other countries.

Internship purpose:

Practice lies in cultivating practical ability, combining professional theoretical knowledge with practice, and laying a good foundation for better adapting to social needs. Through the practice in the production line of garment enterprises, the professional skills and production management ability needed in the whole process of garment production from design, cutting, process production to inspection, sorting and packaging are systematically, deeply and practically trained.

Internship content:

The main content of the internship is formulated around the basic skills necessary for practical talents in senior technical positions of clothing specialty, which is divided into four parts:

L, clothing practice CAD, including rendering CAD, pattern CAD, scaling CAD, typesetting CAD.

2. On-the-job practical garment board making, including garment board making (mesh sample, lining, auxiliary materials and wool sample) and industrial board making.

3. Clothing practice skills, mastering the technical requirements of different styles of clothing from preparation to sewing and finishing.

4, clothing production management, so as to understand the production characteristics of the whole enterprise, production line organization, quality control methods at various stages, and so on.

Practical experience:

Our internship factory is the fashion branch of Nipio Garment Co., Ltd., which has many advantages such as many kinds of processed products, fast change, good quality of finished products, standardized technology and so on, and is very suitable for us to learn and observe as a clothing enterprise. This is the first time that I have officially integrated with the society, set foot on my job and started a completely different life from the past. From school to society and the change of environment, people around us have completely changed their roles, teachers have become bosses, classmates have become colleagues, and everything is completely different after getting along.

When we first arrived at the factory, we first visited the whole factory layout and got an overall understanding of the company. Although the factory is large, it is not as complicated as we thought. All production departments are well organized and the arrangement method is efficient. These are all things that we need to know in depth in the future. After all, the training direction given by the school is high-level technical applied talents. In addition to technical Excellence, it is also necessary to be clear about the entire clothing industry.

According to the four aspects stipulated in the internship content, our schedule is a group rotation system, and each stage is about four weeks. In the first stage, I was assigned to the board-making room of the technical department of the company, and I was secretly pleased. I like the profession of board maker, because I like thinking, sensitive to numbers and curious about the change of clothes. Plate-making technology promotes the perceptual thinking of clothing style design to the level of rational analysis.

However, on the first day, I began to wonder. A difficult problem lies before us. The company's plate-making method is quite different from the theory in class: 1 the difference between the company's proportional painting method and the school's prototype painting method. Because the company mainly processes foreign trade garments, the pattern design is based on customers' orders and sample garments. The strict data accuracy of foreign trade clothing is as follows: qianlang 18.5, houlang 30, armhole height 26.5 ... and there are many technical terms that we have never used. The sizes provided in the order are all ready-made clothes, so it is not necessary to consider the relaxation mentioned in the prototype method. Dimensions used in orders are measured in inches and so on. This makes us have to adapt to this change quickly and make beautiful patterns that meet the order size with different ways of thinking and methods.

Secondly, there are considerable differences between foreign clothing and domestic clothing: 1 Most of the clothing is casual, which is larger and looser than domestic clothing in size. Pants are low waist regardless of gender. Except for summer clothes, clothing fabrics are thicker and sleeves are generally longer. 4 color selection, mainly gray, black, dark green, stone, beige, but also a small amount of pure white. It is very different from our domestic clothing habits in color and collocation. There are basically pockets on clothes, and the number is relatively large, and many of them are three-dimensional pockets.

I tried two styles of sample clothes boards in succession, and gradually figured out some flavors. In fact, both the prototype method and the proportional method have their own advantages when making plates. Only by comprehensive application can we make more accurate and beautiful patterns.

During this period, we also visited the CAD center of Nipio, which used the lectra CAD system imported from France. Here I saw the complete garment CAD system for the first time, which was really an eye-opener. In Nipio, CAD is mainly used for grading. Input the motherboard made by the master into the computer with a scanner, and then reduce the size, which greatly improves the work efficiency. In the past, the marking work that could only be completed in one or two days by hand was done in a few minutes by computer. The finished large tray (industrial pattern) is printed on wheat rack paper with pen plotter. The cost of using ordinary ballpoint pen for plotter is extremely low, and a complete set of patterns can be put into production in just a few hours.

Secondly, general factories have pattern rooms to store patterns. There are many patterns accumulated over the years, which not only occupy the room, but also are difficult to preserve and troublesome to query. After using CAD, all the patterns will become numbers, no matter how many patterns there are, they can be saved in the computer for easy query at any time.

But unfortunately, due to the expensive equipment, we can't experience it personally, and we can only look forward to future opportunities.

At this time, Master Wang, as our instructor, felt that our basic practical knowledge was not solid, and proposed to stay in the sample garment production line for a period of time, record each process in detail, and experience the pattern from the sample garment production process. At the same time, it is also a study of the next link. In foreign trade garment enterprises, customers should check the samples. Therefore, the samples mailed in the past must meet the requirements in the sample clothing order, so that the following steps can be carried out. However, this process is very repetitive, and it often takes several or even a dozen revisions to finally confirm the production order. Too long repetition time not only wastes manpower, material resources and financial resources, but also violates the modern market principle that "time is money". Therefore, it is necessary for business departments to better communicate and cooperate with technology and production lines to improve quality and efficiency. On the other hand, we should also consider reducing the time and cost of mailing and reducing the cost.

We were transferred to the background for a long time because of the actual production needs of the factory. The post-stage in the factory refers to the post-finishing stage of garment processing, such as nailing, ironing, inspection and packaging. I stayed in the inspection for the longest time and had the deepest experience:

Inspection is an important part of quality control. It is impossible to complete the quality without a perfect quality inspection system. Compared with quality prevention, quality inspection is one beat behind, which belongs to after-the-fact inspection, but it is still an important and effective control means. If prevention can be regarded as avoiding quality defects, then the positive side of inspection is to prevent quality defects from happening again. So all products should be 100% inspected. If they are repaired or rearranged, the shipment will be affected.

As a master said, "A piece of clothing may be one percent, one thousandth or one ten thousandth in a factory, but it is 100 percent in the hands of customers!" Therefore, I am responsible for the inspection of clothing, and every piece of clothing should be carefully inspected. When problems such as dirt, large color difference, wrinkling, abrasion and wire drawing are found, they are marked with special arrows and hung in different areas according to the type of problems, and then sent to the corresponding departments for processing. For qualified products, it is also responsible for cleaning up redundant threads and removing fluff. , and pay attention to the product's organizational structure, size specifications, colors and documents to ensure complete qualification.

During the internship, the factory also specially arranged for experienced Master Yan to give us four theoretical courses, which are completely different from the theoretical courses at school. According to Master Yan's experience of more than 20 years, the garment processing technology and management are expounded with examples, and the sample trial production, raw material organization, working hour quota, cutting and sewing, fabric density, color difference and shrinkage rate are described in detail, and discussed with us. Let us have a deeper understanding of the internship.

In the discussion with Master Yan, I deeply feel that foreign trade garment factories must attach importance to management in order to meet the requirements of market development. It is a very complicated industry and a busy industry to establish a production system that conforms to the market environment. When needed, provide the needed products according to the required quantity and time, so that employees can fully understand the value of one second and minimize the waste of time. However, in practice, overtime work has become a normal phenomenon in people's consciousness, and sometimes even the phenomenon of working continuously for more than 30 hours, which is particularly obvious in the sewing process. However, when analyzing the time regulation of the customer's process from ordering to delivery, it is found that the time is not urgent, which means that there must be waste in the work, so it is very important to eliminate waste. From the operation of the factory, the technical department began to make industrial boards, design technological processes and arrange assembly lines from the moment customers placed orders. The purchasing department began to organize the processing of raw materials, auxiliary materials, trademarks, tags, packaging bags, cartons and other packaging needs. This is the biggest problem. The longer the material is arranged, the less time is left for the later process, which leads to the above phenomenon. The solution to this problem depends on the development of the overall environment, that is, the development of the entire textile and garment industry, in addition to its own adjustment. With the development of our high-tech textile industrial park, I believe this problem will be effectively solved.

In addition, timely delivery, low cost and good quality have improved the competitiveness of garment enterprises. Especially in foreign trade garment enterprises, most orders require large output and short delivery time, and the trade is mainly based on processing trade, and the main body of enterprise profits is to earn processing fees. It can be seen that the development of clothing trade is difficult, and the "defect-free" products can maximize the benefits, so it is particularly important to carry out total quality management activities. In factories, unqualified products are often found in the last process, and there is a certain degree of shirking responsibility, which is very undesirable. The important thing in quality management is to prevent mistakes from happening again, and never trip over the same stone twice. This requires managers and technicians to visit the production site and observe on the spot, so as to find problems in time at the operation site and eliminate them in the previous process. If we find any abnormality at the production site, we should try our best to solve it immediately. Quality is made in every process, not checked. No matter how the products are inspected, it is impossible to inspect unqualified products into qualified products. Therefore, prevention is the key to quality management.

The importance of enterprise vitality to an enterprise, because Nipio is developed on the basis of an old factory with a long history, and there are many old employees. After decades of work accumulation, there are many valuable experiences, but at the same time, there are many ills that are difficult to correct, and the enterprise lacks vitality, which is a great challenge for young people who are interested in the clothing industry in the future. Clothing industry is a labor-intensive industry with many piecemeal and tedious steps. It is a people-oriented enterprise and needs to mobilize "people". For example, it is suggested that enterprises implement a reward and punishment system to improve their enthusiasm, and all employees should continue to study, especially young people. While cultivating high-quality managers and improving their business ability, we should pay attention to cultivating cooperation ability and forming team strength. Secondly, we should pay attention to the training of workers, cultivate their versatility, encourage them to use their brains to work and participate in production management, so that workers can become the masters of the construction site rather than simple machine operators. Let everyone feel that today is better than yesterday, and tomorrow will be better. In this way, the overall level of the factory will continue to improve.

Summary:

More than four months of internship passed in a blink of an eye. Looking back on my internship life, I have both the joy of harvest and some regrets during my internship. That is, the understanding of some work in clothing enterprises is only superficial, watching others do it and listening to others talk about how to do it. Personally, I feel that some work is done less and I haven't fully understood its essence, but it also gives me a deeper perceptual and rational understanding of the production of clothing enterprises and a deeper understanding of clothing technology. Theory teaching and practice teaching are closely combined. The traditional teaching mode of separating technology course from practice course leads to the phenomenon that theory and practice are out of touch in practice. Therefore, in the future study, we can flexibly adopt more effective methods according to different contents and specific situations in practical teaching. For example, you can speak before practicing, practice before speaking, and practice while speaking, or take the form of on-site teaching to let students learn by themselves. We should further improve the principles advocated by our "1+ 1" teaching model, such as the consistency of learning and application, the combination of teaching and practice, and the close combination of theory and practice. Here, I would also like to thank Nipio Clothing Co., Ltd. for giving me this internship and learning opportunity, and I would also like to thank the leaders for their concern and teachers for everything they have given us, so as to embark on the road of clothing for my future and open a door to success. Although the development of garment enterprises is difficult, the world is vast and the development is endless. However, the competition in the clothing market is fundamentally the competition of innovation ability, especially the competition of product innovation ability. In order to develop and change "Made in China" into "Created in China", foreign trade clothing enterprises must strengthen the grasp of the essence of clothing culture and the competition for its development trend prediction ability, and carry out independent innovation development. Only in this way can we form a virtuous circle and promote the progress of China's clothing industry.